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chemical supplier rubber producer Latex Silicone Emulsions Batch Off Hose Mandrel Mould Compound Metal Agents Fatty Activator Specialty General Rubber GRP Resin Soap Mastication Defoamer Antifoam Coating Preparation Tire Flow Tackifier Dispersion Peptizer Homogen Lubricant Struktol Additives Rubber silicone lubrication metal soaps fatty acid liquid lubricants tire industry Amino Fluid metal soap fatty acid dispersing rubber agents dispersing agent chemical additives rubber chemicals additive compounds latex emulsion latex dispersion latex additive latex additives rubber peptizer rubber additive latex industry silicone rubber dispersion coating rubber emulsion emulsion antifoam rubber additives dispersion coating rubber dispersion release agent release agents rubber processing additives mould release agent homogen mould release agent rubber industry supplier process producer chemical chemical process chemical producer chemical supplier chemical process supplier chemical process producer chemical industry chemical rubber industry chemical rubber process chemical rubber producer chemical latex producer chemical latex supplier chemical latex process
Producing rubber
parts is a very complex, multi-step process
. In the last step of this process the uncured rubber is in general given a form by pressing it into a Mould and curing it. This cure in the Mould lets the rubber part retain the shape of the Mould even after being removed from it (and of course the cure also gives the special rubber properties). But because uncured rubber and rubber at high temperatures (cure temperature) is very sticky this last step gives problems: a) the finished article can show defects because the uncured rubber sticks to the Mould surface instead of smoothly flowing to completely fill the Mould or b) the cured article can stick to the Mould making it difficult or even impossible to deMould the part without tearing it. To overcome these problems Mould Release Agents have been used for a long time and are still widely used. This paper aims to give a better understanding GRP
of Mould Release Agents and their benefits and drawbacks by briefly sketching their history and discussing the chemistry and functioning of modern semi-permanent Release Agents.
The products of Schill + Seilacher are being used successfully worldwide in the rubber and latex industry as well as in the textile, paper and leather industry and many others.
Mandrel rubber peptizer tire industry dispersing agent chemical additives latex additives silicone lubrication additive compounds latex emulsion homogen mould release agent rubber processing additives dispersion coating
Cured rubber articles sometimes show a certain porosity, meaning that small cavities are found in the rubber matrix. This is most easily seen on the surface of the finished product where small faults (so-called pinholes) appear. Lubricant
These holes are created by air or volatile materials (e.g. water) within the uncured Compound that evaporate and subsequently expand under the high temperature curing conditions if the applied pressure is too low to keep them from blowing. Especially in undercured Compound these gaseous materials can expand when the Mould pressure is Released at the end of the cure cycle. If the blowing occurs because of an undercured Compound the obvious solution is an increased cure time to make sure the product is properly cured. This of course lowers the output so it might be advisable to use a faster curing system.
Struktol
rubber additives Supplier chemical Producer chemical process rubber process chemical Supplier
rubber Dispersion coating Latex rubber Silicone emulsions Amino Fluid
Silicone cover a wide filed in the modern chemical industry. Wherever classic products meed physical limitations it is possible to find an alternative with Silicone. Remarkable features of silcones are inter alia particularly high temperature stability, good lubricating properties, excellent soft grip of good hydrophobizing. Resin
Our enterprise, as a well-known Producer of additives and speciality processing Agents has made use of thise possibilities and offers far-reaching solutions to the rubber and plastics industry, for textile and leather applications and for the manufature of polishes, care products and laggings, ereas which call for the high quality of Silicone. In this brochure you will find part of our product range which is continuously improved and enlarged. As a Supplier of chemical specialities we are in a position to produce tailor made produte for any application. At the same time our development team attempts to meet the demands of your application and is always prepared to give maximum technical assistance on the spot. Silicone Emulsions
Struktol
In most colloidal Latex Dispersion the particles acquire a negative electrical charge by adsorption of surfactant anions. They are considered to be maintained in the colloidal state by electrical repulsion between the particles. Schill + Seilacher have a range of stabilizers, anionic surfactants, developed for specific requirements. Tackifier
Antioxidant Fatty Dispersion
The ageing of Latex products is affected by a large number of factors many of which interact. The major factors involved are oxygen, heat etc. Antioxidants are substances which when present either in the Latex or the products made from it, reduce the rate of oxidation of the polymer. Antifoam
The efficiency not only depends on the chemical structure, but also on the particle size. Specialty Activator
The Struktol antioxidants are environmental friendly aqueous Dispersion produced via a special process resulting in a narrow particle size distribution with more than 90 % of particles less than 1 mm in size. The increased particle surface area (5 times greater than conventionally produced Dispersion; 500 times higher number of particles per gram of antioxidant) lead to a more uniform distribution of the antioxidant, a rapid dissolution into the rubber phase and better performance at low levels of addition. Release Agents
Antifoam Agents are additives used to prevent foam
formation or to destroy existing foam in dipping mixes or Latex Compound. Antiwebbing Agents minimize web formation in Latex dipping. A web is the liquid membrane that forms, between adjacent parts of a dipping former when the former is being withdrawn from the Latex Tackifiers are materials added to rubber mixes to increase the surface tack of the rubber. Tackifiers are usually resinous materials, but for Latex technology are most conveniently used in Soap the form of emulsions or Dispersion. However, not all emulsions of resins are suitable, as the dispersed phase particle size and the amount and type of surfactants present can influence the tack obtained. Metal Soap Compound
The surface of films made from rubber, especially natural rubber Preparation, exhibit a strong tendency to stick together (surface tack) and this characteristic can lead to problems during storage or transport of Latex products.
Anti-tack Agents are materials designed to eliminate the self-adhesion of rubber products and are applied to products to form a thin, non-tacky layer on their surfaces. Hose
Mould Release Agents make deMoulding
after vulcanisation easier. They form a semi-permanent Release coating on the Mould surface. Mould fouling is reduced and the friction of the Mould surface is reduced. Through these effects the Mould down time is substantially reduced and thus so are the production costs. The amount of scrap is also reduced. Specialty GRP Preparation Amino Fluid
Antifoam Agents
peptizer
peptizer promote the reduction of polymer molecular weight by chemical means thus increasing the efficiency of rubber mastication. This results in reduced viscosity and nerve thus improving the processability of the polymer and Compound mixed with it. Our improved Dispersion peptizer ensure a much faster incorporation and a better distribution of the peptizer, helping to overcome the problem of hot spots and improving batch to batch uniformity.
homogenizers and tackifiers
homogenizers make the blending of different polymers easier and promote their compatibility. They make the mixing mass stay compact and thus increase the mixing effect, leading to improved and faster distribution and more homogeneous Compound. Often homogenizers increase the tackiness of Compound but also improve their flow properties. The mechanical properties of the vulcanisate can be improved by the use of homogenizers. In Compound based on butyl rubber, a lower gas permeability has been observed in addition to the improved processability and filler distribution.
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